Solution · Textile QC

Catch every defect on the loom.

Vali deploys on top of your existing inspection cameras and flags hole, slub, stain, broken pick, float, and foreign-yarn defects in real time — before the roll leaves the mill.

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Every undetected defect leaves the mill.

Manual visual inspection on a moving line catches a fraction of what's there. The rest ends up as customer claims, returned rolls, or downgraded fabric sold at a loss.

3–5%

of output is rework or scrap

Industry-average defect leakage on greige and finished fabric across woven mills.

$8–14/m

cost per defective metre

Combined cost of rework, downgrading, and customer chargebacks for missed defects.

70%

caught only post-finishing

Defects detected late — after dye, finish, and cut — cost 5–10× more to address.

Every defect on your shop floor taxonomy.

Vali learns the specific defects your mill produces — not a generic dataset. Add new defect types as they appear; the system adapts.

Run Vali on real fabric samples.

Pick a sample below. Vali analyses it the same way it would on a live line — and flags the defect class, location, and confidence.

fabric sample
Detected defect
Confidence
Inference latency
Defect area

Built for the production line, not the lab.

Works with your existing cameras

No new hardware. Vali plugs into the inspection cameras you already have over the loom, finisher, or final inspection table.

Adapts to your defect taxonomy

Every mill has its own catalogue of defects. Vali learns yours from a handful of samples and improves as your operators correct it.

Sub-100ms at line speed

Runs at full production speed, not slowed by the camera or the model. Operators see flagged defects within a single roll length.

Integrates with your QMS

Flagged defects, locations, and roll IDs go straight into your existing quality management system — no parallel tooling for inspectors.

What customers see in the first 90 days.

96%

Defect catch rate

Across the six most common woven-fabric defect classes.

−42%

Inspection labour cost

Inspectors move from spotting to verifying and triage.

3 wks

From samples to live

From the first defect samples to a model running on your line.

Run a 90-day pilot in your mill.

We bring the cameras (or use yours), we tune the model on your defects, and we deploy on one line. You see the numbers before you commit.

Book a Pilot